Sponge Lamination Device

Usage of sponge lamination machine

Laminating sponge with other types fabrics by water based adhesive, final laminated sponge is soft and non smell and 

laminated firmly. Final laminated sponge is widely used in car seat, car floor mat, floor mat industry.

Spare Parts and Operation

 1.    Feeding Frame

Putting base raw fabric and second raw fabric as drawing, adjusting tensioner according by raw fabric material, it’s for getting best tension.

 2.    Gluing Device

Adjusting glue dosage by different fabrics material, adjusting method is turning screw, rotate down to add glue.

 3.    Power and Transmission Device.

This machine is droved by adjustable-speed motor; heating roller, gluing device, traction device and winding device is droved by gear motor. 

Rotation control instrument can adjust working speed, turning down is speeding up.

 4.    Mesh Belt Automatic Deviation Rectifier

After machine start working, the belt will pass many transmission shafts with the change of fabrics, the belt may deflect, once deflect happen,

 operators should change it quickly, the machine has automatic deviation rectifier. In operation, it is forbidden to move the Infrared retriever.

Reminder

a. Mesh belt run in the direction of arrow, forbidding reverse running.

b. Loosing all press rollers then let fabric across rollers, and then putting the rollers down.

 5.    Hot Melt Drum

This part is the main part, its inner side has 30 pcs heating tubes and far infrared device, the middle of drum has heat conducting oil, 

heating tubes heating conducting oil then the oil heating drum surface.

 6.    Electric devices control

The voltage of machine is 380V or 220V, frequency is 50HZ, the total power is 47.5KW, the control cabinet on the right side of machine.

Pressing button ON, the machine motor start running, adjusting controller’s rotary knob can get appropriate laminating speed;  rotating in 

clockwise can speed up.

Pressing OFF button, machine stop running.

If machine needs reverse press Reverse button.

Pressing heating knob ON, adjusting pre-set temperature, when the heating roller’s inner temperature is lower than pre-set temperature, 

heating tube will work, when drums’ inner temperature higher than pre-set temperature, the heating tubes will stop working. If you want 

stop heating, press OFF button.

For lengthen the mesh belt’s service life, the drum must in working state when raising temperature, when machine stop heating, the drum

 must keep working one hour, it is for heating dissipation.

 7.    Coupling Device

Adjusting the gap of rollers can change tractive force.

8.    Winding Device

The winding device and winding direction all can be adjusted.

Specification:

Sponge Lamination Machine Photos:

Sponge Lamination Theory

Laminated Sponge

Laminated Sponge's Application

About Kaiyi

Yancheng Kaiyi Machine is located in Dagang Town, Yancheng City, Jiangsu Province, China. 

We have produced fabric lamination machine and embossing machine for 11 years, our fabric 

lamination machines have been exported to Mexico, India, Indonesia,Brazil,Peru,Pakistan, Egypt..., 

welcome to contact us!